What size diameter balls for replacement?

The diameter not more than 32mm is ok.

Will the ends with no handles accidentally hit the player on the opposite side and hurt them?

No that has not happened when it was played by my son and nephew. They have had many hours of fun with it and no injuries.

Can this be assembled and then sent easily in the mail?

Yes, this can be assembled relatively easily according to assembly instructions or the product video. The assembled table needs a bigger box than the packing box.

Brand	WIN.MAX
Color	Brown, Green
Material	Engineered Wood
Product Dimensions	20.1"L x 12.2"W x 3.8"H
Sport	Foosball
Item Weight	2.8 Kilograms
Assembly Required	Yes
Number of Players	2
Base Material	Iron
Frame Material	Engineered Wood
Top Material Type	Engineered Wood
Age Range (Description)	Kid/Adult
Item Package Dimensions L x W x H	20.6 x 12.6 x 3 inches
Package Weight	2.88 Kilograms
Item Dimensions LxWxH	20.47 x 12.4 x 2.76 inches
Brand Name	WIN.MAX
Manufacturer	Win.Max
Style	Modern

Mini Foosball Table (Upgrade) 20-Inch Foosball Table Adult Size Top Football/Soccer Game Table for Kids Easy to Store

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